The high-quality welded wire meshes are used for a variety of industrial applications. A wire mesh is a structure of intertwined wires having intersections welded together at regular intervals having equal gapping. They are used for both commercial and industrial purposes. Typically, a welded mesh is made from orthogonal wires joined with a resistance welding process. The grid of live wires should be guided using a pattern board. It uses automated CNC welding machines for making the welded mesh according to your exact specifications. There are various diameter configurations and wire spacing options to customize their designs. Here are described the basics of welded wire mesh for industrial purposes:
There are many varieties of settings in which you can use welded wire mesh for a higher degree of performance in terms of corrosion-resistance. Hence, they are preferably manufactured from plain steel, stainless steel, and pre-galvanized steel. The stainless steel is a wonderful option if you are looking for applications requiring better quality and protection. Also, these meshes can be manufactured using special alloys and weavable materials made as per specifications. The best varieties are 304-grade and 316-grade stainless steel.
The Wire Spacing:
The Spacing of welded wire mesh is represented by measurement made from the center of two wires or measurement of opening between two wires. The standard wire spacing is 1” while you can also choose custom welded wire in a spacing that suits your applications.
The Wire Diameter:
The welded mesh is available in a wide variety of diameters. You can choose the right diameter according to the desired strength. For accuracy in determining wire diameter, you should use decimal format instead of using the gauge format.
The Edge Conditions:
There are basically two types of edges in a wire mesh. They include trimmed and untrimmed wire mesh. There should be proper spacing around the perimeter of trimmed mesh. This perimeter can also be balanced or reduced to stay within the intended dimensions. When looking for untrimmed edges, you should prefer outer wire overhanging. It should be equal to the wire mesh spacing. In these meshes, tail length can also be customized as per requirements.
Standard Back Gain:
It is a natural occurrence caused due to cooling and hearing of the mesh. It is common in tightly spaced wire mesh.
Quality Testing Procedures:
The manufacturer should follow stringent internal standards to make the welded wire mesh for consistency. There are different quality checks used for testing the dimension and strength of the mesh. They are documented throughout the production process using torque test and weld set-down mesh.
Apart from these, you should also follow proper maintenance and protection procedures for ensuring the durability of the wire mesh. These are the factors to be considered for selection of these meshes.